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KDT 6 series Edgebander. Corner rounding with Premill optionDownload Brochure

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Edgebanding

KDT – an introduction:

KDT : Over 20 years of technical knowledge and experience exporting successfully to all major world markets
Edgebanders (6000 sales last year) CNC machining centres, Beamsaws, Panelsaws : you can rely on KDT
Modern R&D Division drives continuous improvement and quality control using world recognised Brand components
The KDT 3 series benefit from the knowledge and shared componentry from KDT's large high performance single and double sided Edgebanders
Clever engineering and streamlined volume production deliver exceptional value for money.
Join the 100’s of Australian Manufacturers already enjoying the benefits of KDT ownership

4 models:

KDT665S : Programmed Corner rounding, Flat scraping, 2 sets of sprays
Nest friendly
$43,390 + GST

KDT668S adds a second set of Top/Bottom Trimmers
$52,900 + GST

KDT665JMSO; Corner rounding, diamond pre-mill with 3 x sprays, flat glue scrapers, outfeed device and heat lamp, nest friendly
$64,850 + GST

KDT668JMSO Adds a second set of Top/ Bottom Trimmers
$69,950 + GST

WORKING GROUPS

Hot melt glue tank
Edge strip application with pneumatic guillotine.
Pneumatic glue roller control
Five-roller pressure station with pneumatic pressure.
End trimming station – high precision cut-off saws with pneumatic angle adjustment.
Top & bottom trimming station, with 2mm radius cutters.
Twin motor corner rounding. Programmable from touch screen
Top and bottom radius scraper station to fine finish PVC edging.
Top and bottom oscillating buffing station.
Twin spindle jump pre- milling station with pneumatic movement.on 665 / 668JMSO models
2nd set of top/ bottom trimmers on 668S /668JMSO Models

KEY FEATURES

Full safety covers, large windows and internal lights
Convenient large touch screen
Touch screen powered setting for edge thickness
High feed rates – 15 / 19/ 23 metres/min.
Feed jogging button to assist setting up.
Pneumatic shut-off gate on glue roller.
Front and rear tape overhang adjustment from touch screen.
Electronic ‘line control’ setting and monitoring of workpiece positions
75mm hoses for efficient extraction.
Five independent pressure rollers
Pneumatic gate prevents panels being fed too close
Powered height setting of top beam with programmed pre-sets
High precision ‘THK’ slide ways on cut-off saws with auto lubrication
Efficient high frequency direct drive motors on saws and trimmers.
Blowers on scrape tracer wheels keep swarf from affecting accuracy.
Oscillating Buffs mounted on 50mm bars – will not flex under load.
Heavy weight machine
Powerful 2.5kw Diamond Premill station in separate dust cabinet on J MSPO Models

Built in strength

Everything on an Edgebander relies on the strength of the machine frame and work unit mountings.
Wherever you look you see this
- Just a few examples:

• Saws on cast iron mount
• 10mm thick plate steel base
• Table support rails 50mm
• 18mm thick hard chrome infeed fence
• Buffers on 50mm columns
The list goes on…

You’re in control

The user-friendly KDT touch screen sets new standards
You’re in total control- selecting functions, the 3 feed track speeds, Up/down of the beam, glue temperature etc.
You can select front, rear or both saws.
Program your corner rounder- front,rear, both, all round, top only- bottom only -your choice!
Clear, simple and effective
Comprehensive parameter setting functions and diagnostics / fault-finding functions and reports with reset methods and ‘fix it' guides

Handle the heaviest tapes

800mm diameter supported by a massive 60mm dia. column - even the heaviest tape coils stay perfectly aligned with the infeed and rotating smoothly

Perfect tape feed and application

Simple reliable alignment and feeding ensuring panels travel through the workstations perfectly.
18mm heated infeed fence.
removes moisture and warms panel edges to improve bonding results on non-premill models.
Premill models have infra red panel edge heating.
A pneumatic stop prevents a second panel entering too soon.
Electronic ‘line control’ eliminates micro-switches.

Easy to set and Quick change glue tank.

Excess glue is recirculated and the tank can be removed in 2 minutes. This is a clean and fuss free system with quick built in adjustment of pressure and glue thickness.
Multiple elements ensure quick and even heating. Auto ‘standby’ lowers the glue temperature to maintain color and strength.

Panel feed is precise, reliable and foolproof

Simple reliable alignment and feeding ensuring panels travel through the workstations perfectly.
A pneumatic stop prevents a second panel entering too soon.
Electronic ‘line control’ eliminates micro-switches.

Models with pre-mill have precise THK fence setting and include a infra-red heat lamp activated from the touch-screen and with timed intervention
Heated fence on models without premilling

Onto the feed track….

Height setting of feedtrack is from the touchscreen powered and you can program preset heights
The overhead feed rollers are mounted in a heavily ribbed top beam 170mm x 80mm and offset so your smallest panels are always under firm and even pressure
Oversize columns ensure alignment under load

The driven track

The feed track runs on square and round guides which ensure the track cannot move sideways or tilt under load. Cast bearing housings and heavy chain feed ensure long life with low maintenance. External points make track lubrication easy.

Well supported

The 630mm panel support rail is
mounted on 50mm diameter solid steel bars running on ball bearing roller guides. It won’t sag when supporting large heavy panels.

Premilling for the perfect edge

The 'J'models include Twin diamond tool pre-mill heads with 65mm cutter height
Perfect edges – without scorer lines tapers swelling or chipping
Built the right way with independent motors and pneumatics
2 Large 140mm Dia Shear Angle Diamond Cutting Heads.
Jump Milling Head with opposite rotation to eliminate Break Out
Adjustable Variable Speed
Powerful 2.2kw Motors.
Air Blowers to clean Panel prior to Gluing.

End saws precision is guaranteed

The end saws are mounted on a super strong cast base and run on the same high precision THK guide for perfect alignment
12,000 rpm inverter controlled motors ensure clean, effortless trimming of tough tapes.
The line control checks the saws are in position before the next panel arrives.
Touch screen allows you to increase the overhang to avoid damage to the panel and turn either end saw off
Pneumatic Tilt to 15 degrees with Auto lubrication of the saw slides

Auto timed lubrication of the feed track is another great KDT plus point

The best guides

End saws run on a single high precision THK guide - your guarantee of precision

Auto lubrication

Guides are kept running smoothly by the auto lubrication system

Trimmed top and bottom ‘spot on’.

KDT use heavy steel and cast iron construction for their Trimmers to guarantee the precision .
180mm copy wheels with 12,000 rpm HF motors ensure the cutters perfectly trace and fine trim or radius your edges
Digital resetting and 4 knife TCT combi trimmers

Corner rounding made easy

Design that simply works and works simply!
The touch screen control of the two motor unit delivers excellent precise finishes even on post formed edges
You select full corner round, front only, rear only etc. for great versatility.
The wide spacing of the units ensures they can corner round and re-position at high panel feed speeds – automatically set when you activate the corner rounding function. This avoids any operator errors and is simple and quick

Highest precision scraping

KDT’s scrapers use the same cast iron and steel mounts as the Top and bottom trimmer unit as scraping is critical to the final appearance of your Panels
Large rotary copy wheels with air jet cleaning deliver perfect smooth, cutter mark free finish.
Three roller hinge hole bridging is optional.

The final polish

Final cleaning and restoration of colour to darker tapes is via large 1440rpm buffers on extra heavy mounts for a vibration free finish.
Buffing angle is adjustable
Buffers oscillate - improving finish and buffer wheel life

Keeping things quiet

The heavy construction does a great job of noise reduction which is enhanced by the sound dampening hood.
Electrically interlocked with supporting gas struts and large windows and internal lighting to let you keep an eye on things

Extraction is important

Good dust extraction is vital.
Particular attention has been paid to ensuring all hoods and ducts function well.
This includes a scraper separation box, scraper blowers and a large chute to catch and collect end saw offcuts.

Sprays

Spray systems for delicate finishes -
Included on all models

Sprays are individually activated from the touchscreen and sequenced by the line control system

Nest friendly

3 roller system for trimmers and scrapers.
Solves the problem of tracers dropping into your hinge holes
Included as standard across the 6 series models

Glue scrapers

Pneumatic operation activated from the Touchscreen

Auto glue tank refilling OPTION

5KG glue hopper with auto monitoring of glue level in the tank and auto top up

Want more info?

Download our full FEATURE:BENEFIT Report below.

Any questions? Give us a call

SPECIFICATIONS

*

Panel feed speeds 15 / 19 / 23 m/min
Edge thickness 0.4 - 3.0mm
Panel Thickness 10-60mm
Panel length >150mm
Panel width >60mm

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*Price excludes GST. Freight or installation is excluded.

KDT 6 series Edgebander. Corner rounding with Premill option



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